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Chemicals, paints & engineering

Drum handling equipment for Bulandshahr Road, Ghaziabad

A drum is a package that was designed a century ago and has not needed improving. What goes wrong is almost never the drum — it is the closure, the pallet, and the person moving it.

Bulandshahr Road Industrial Area · Ghaziabad, Uttar Pradesh

The Bulandshahr Road Industrial Area in Ghaziabad holds chemicals, paints, lubricants, heavy engineering and processing units, with a good deal of material moving in and out in drums and carboys.

PackForge Industries builds drum handling equipment, strapping machines and pallet wrapping machines at Faridabad. This page is about liquids in steel and plastic, and moving them without incident.

The closure, which is where leaks begin

Almost every drum leak we are told about starts at the bung, and almost every one of those was hand-tightened by somebody in a hurry.

A bung has a torque figure. Tightened by feel it is either loose — and it will weep through a journey of vibration — or over-tightened, which distorts the gasket and produces the same result more slowly.

Use the tool made for it and check the first and last drum of every batch. This costs nothing and prevents the class of incident that ends up on a transporter's floor.

Where a drum is reused, the gasket is the part nobody replaces. It is cheap, it hardens with age and solvent, and it is the reason a perfectly good drum leaks.

Moving drums without hurting anybody

A full two-hundred-litre drum is beyond what people should be handling by strength, and it is handled that way daily.

A drum carrier or lifter makes it a one-person job and removes the moment when a drum is tipped and caught. Where drums are decanted, a tilting cradle is the piece that matters, because pouring from a hand-held drum is where burns and spills come from.

Choose by the rim. A drum with a rolled lip takes a different grab from one with a ring, and plastic drums are different again — the equipment is not interchangeable and a grab that slips on a plastic drum is dangerous.

Tell us the drum type and material with the enquiry, and whether they are moved full or empty.

A pallet of drums is not a pallet of cartons

Drums are round, heavy and high, and they do not brace each other the way cartons do. A four-drum pallet is four independent weights standing on a wooden platform.

Film alone does not hold them. It holds them together as a group, which is useful, but the group can still walk on the pallet. Strapping around the drums at two heights, anchored to the pallet, is what keeps them where they were put.

Watch the pallet itself. Drum weight concentrates on small footprints, and a pallet that is fine under cartons breaks under drums.

Where drums travel loose in a vehicle rather than on pallets, they need chocking. That is the transporter's job and it is worth confirming rather than assuming.

Small packs, and the line behind them

Most units here also fill smaller packs — cans, jerricans, bottles — and that is a filling and capping question rather than a handling one.

Filling, capping and can sealing machines are Fulcrum catalogue models, supplied, installed and serviced by Fulcrum Infratech Pvt. Ltd. They are not built at our Faridabad works, and the quotation will say so plainly.

What our own works builds is what happens after: the carton sealed, the outer strapped, the pallet wrapped and moved.

Where the two halves have to work together, tell us the whole line at the enquiry rather than one machine at a time. It is the same company either way.

Buying for a chemical floor

Equipment in a chemical area meets spillage, and spillage decides how long it lasts.

Ask what the machine's exposed parts are made of and how they are cleaned. A machine standing where solvent is handled will meet solvent eventually, whatever the procedure says.

Keep the packing area away from decanting where the floor allows it. Where it does not, plan drainage and bunding before you plan the machine.

Prices are ex works from Faridabad with GST and freight quoted separately.

Questions from buyers in Bulandshahr Road Industrial Area

Our drums weep during transit.

The bung. Hand-tightening is either loose or over-tight, and both leak. Use the tool made for it and check the first and last drum of every batch.

Reused drums leak even though they look fine.

The gasket. It hardens with age and solvent and almost nobody replaces it, though it costs very little.

Film-wrapped drum pallets still shift.

Film holds drums as a group but the group can walk on the pallet. Strap around the drums at two heights and anchor to the pallet.

Which drum lifter do we need?

It depends on the rim and the material. A rolled lip, a ring and a plastic drum all take different grabs, and a grab that slips on plastic is dangerous.

Do you make filling and capping machines?

No. Those are Fulcrum catalogue models, supplied, installed and serviced by Fulcrum Infratech Pvt. Ltd. Our works builds what happens after — sealing, strapping, wrapping and handling.

Do we need a different pallet for drums?

Usually a stronger one. Drum weight lands on four small footprints rather than spread across the deck, and a pallet that is perfectly sound under cartons will break under the same weight in drums.

Tell us what you pack in Bulandshahr Road Industrial Area

Send your carton size, load weight or line speed and we will tell you which machine fits — including the times when the cheaper machine is the right answer. Prices are ex works from our Faridabad works; GST and freight are quoted separately against your delivery address.