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Phases I, II & III

Packaging machines for Okhla Industrial Area

Okhla runs on small floors and short runs. A printing house, a garment unit and a food packer on the same street will each pack something completely different, and none of them has room for a conveyor.

Okhla Industrial Area · Delhi, Delhi

Okhla Industrial Area — Phases I, II and III, with the older estate spilling towards Jamia and Kalindi Kunj — is one of Delhi's densest working belts. Printing and packaging converters, garment and export units, food processors, pharmaceutical distribution and a large number of small assemblers all sit inside a few square kilometres.

What ties them together is floor space, or the lack of it. The machine that works in Okhla is the one that fits on a bench, runs off a normal single-phase point, and can be moved when the floor is rearranged.

Printing and packaging converters

Okhla's printers ship reams, printed cartons flat, and finished jobs in bundles. The packing is nearly all bundling and strapping rather than sealing — a stack of printed sheets or flat cartons held tight enough to travel without slipping and loose enough not to mark the top sheet.

That is a tension question, and it is exactly what a machine does better than a person. A low table top strapping machine at the end of the finishing table is the standard answer here, because it sits at working height and takes almost no floor.

Where the bundle is heavy — reams of board, or a full pallet of flat cartons — the same tension argument applies but the machine is larger, and edge protectors stop the strap cutting into the top sheet.

Garment and export units

A garment carton is light, large and easily crushed, and it is usually packed to a buyer's specification down to the tape width. It does not burst — it arrives squashed, which is a stacking problem that packing can only partly solve.

Strap helps more than it looks like it should. Two straps hold a light carton's shape under a stack in a container far better than tape alone, and the tension has to be low enough not to cut the carton edge. That setting is worth getting right once with somebody who has done it.

For the polybag stage before boxing, a band or impulse sealer sized to the widest bag you use — the bag width, not the garment, is what decides the model.

Food processing and small pharmaceutical packing

Okhla's food and pharma units pack small and pack often, and they pack under rules somebody else wrote. The question we get asked most is not about speed — it is whether a machine meets a standard.

We will tell you honestly what a machine does and does not meet, and we will not claim a certification we do not hold. Send the requirement and the standard your unit works to and the answer comes back against them rather than as a brochure.

For the primary pack itself — pouches, bottles, trays — the relevant ranges are vacuum packaging, shrink packaging and, for liquids, filling and capping. Those catalogue models are supplied, installed and serviced by Fulcrum Infratech Pvt. Ltd. rather than built at our Faridabad works, and it is worth knowing which is which before an audit rather than during one.

Power, floor and the constraints Okhla actually has

Two practical things decide more Okhla purchases than the specification does.

The electrical point. Many of the machines that suit a bench here run on a single phase; some do not. Tell us what you have before we quote rather than after the machine arrives — it is the most common avoidable problem on a small-floor installation.

The stairs. A first- or second-floor unit with a narrow staircase rules out some machines entirely, and it is far better to know that at the enquiry than on delivery day. Send a photograph of the approach along with the carton size.

The shared loading bay, and packing to a time rather than a rate

Most Okhla units share their approach with several others, and a good number have no bay at all — the vehicle stands on the road and the goods go out past whatever else is happening.

That makes the packing constraint a time rather than a rate. It does not matter that a machine can do two hundred boxes an hour if the loading window is twenty minutes and the goods are not ready at the start of it. What matters is that everything is packed and stacked before the vehicle arrives.

The practical consequence is that buffer space beats machine speed here. A modest bench machine running through the afternoon, with the finished cartons stacked and ready, beats a faster machine that starts when the vehicle does. If you are choosing between a bigger machine and somewhere to put the output, choose the second.

The movement problem follows from the same thing. Getting cartons from a first-floor unit to a vehicle on the road is a trolley and a staircase, and the right trolley is the one that turns in your corridor rather than the one with the highest capacity. Measure the narrowest point of the route before you order anything, and send that measurement with the enquiry.

Questions from buyers in Okhla Industrial Area

Will the machine run on a single-phase point?

Some do and some do not. Tell us what you have at the enquiry stage and we will specify against it — this is the most common avoidable problem on a small-floor installation.

Our unit is on the second floor with a narrow staircase.

Send a photograph of the approach with your enquiry. It rules some machines out entirely, and it is much better known before delivery day than on it.

We change carton size every run. Is a sealer worth it?

Often not. A hand dispenser and a strapper can beat a sealer you have to re-set all day. We will say so rather than sell you the bigger machine.

Can you match the machine to the tape we already buy?

Yes. Tell us the width. Changing your tape to suit a machine is the wrong way round.

Do you supply the food and pharma packing machines yourselves?

Filling, capping, vacuum and shrink are Fulcrum catalogue models — supplied, installed and serviced by Fulcrum Infratech Pvt. Ltd. The strapping, carton sealing, wrapping and handling machines are the ones built at our Faridabad works.

Tell us what you pack in Okhla Industrial Area

Send your carton size, load weight or line speed and we will tell you which machine fits — including the times when the cheaper machine is the right answer. Prices are ex works from our Faridabad works; GST and freight are quoted separately against your delivery address.