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DSIIDC plots, north west Delhi

Strapping machines for Narela Industrial Area

Narela is full of units that moved here rather than started here, and a relocated unit carries its old habits into a new shed. The packing bench is usually the last thing to be rethought.

Narela Industrial Area · Delhi, Delhi

Narela's industrial plots hold garments and hosiery, plastics, food processing, footwear and light engineering — a wide mix of mostly small units, many of them relocated from elsewhere in Delhi.

PackForge Industries builds strapping machines at Faridabad. This page is about light loads, bench height, and the machines that suit a unit where two people do everything.

Light goods, and why the load is not the problem

Garments, plastic goods and light assemblies do not need strength from the strap. They need shape.

A bundle of poly-bagged garments will not burst; it will slump, and a slumped bundle takes twice the space in a truck and arrives creased. The strap here is holding a shape so that the stack behaves, not resisting a load.

That means low tension, and it means the tension being repeatable. Over-tensioning a light bundle is the commonest fault we see in this trade — it crushes the middle of the stack and marks whatever is on the outside.

A low table top strapping machine is built for exactly this: the table sits at bench height so a light bundle is slid on rather than lifted, and it is the machine most small units here should be looking at first.

Bench height, and the operator who stands all day

Machine height is treated as a detail and it is not. A packing operator makes the same movement several hundred times a day, and the height at which they make it decides whether they can still do it at five in the evening.

If the bundle has to be lifted to reach the strap slot, the machine is too tall for the work. If the operator stoops, it is too short. Both show up as slowness rather than as complaints.

Measure the bench you already pack on and tell us that height with the enquiry. It is more useful than the machine model you were considering.

Where the same bench also does sealing and labelling, plan the order of the steps before you place the machine. Walking round a machine two hundred times a day is a cost nobody records.

A relocated unit, a new shed, and old habits

A unit that moved to Narela usually rebuilt its production and left its packing exactly as it was in the old premises, because packing is what gets set up last.

It is worth an hour to look at it again. Sheds here are often taller and better laid out than what people came from, which means stacking and staging can change even if nothing else does.

The two things worth checking are where finished goods wait and how far they travel to reach the loading point. Both are usually inherited from a floor that no longer exists.

We raise this because a machine bought to fix a slow despatch sometimes fixes nothing. The delay was in the walking, not in the strapping.

Power, and a machine that has to share a point

Small units here often run everything from a limited number of points, and the packing bench gets whatever is left.

A strapping machine's heater draws its current in short bursts. Sharing a point with a machine that starts under load gives you a weak weld at exactly the moment the other machine kicks in, and the joint fails later in the day, on the road.

Ask your electrician for a dedicated point at the bench. It is a small job when the shed is being organised and an awkward one once everything is running.

Tell us what is available at the spot and we will tell you honestly whether it is enough.

Buying for a two-person unit

In a unit where two people do everything, the machine that gets used is the one that needs no thought. Fewer settings, obvious loading of the strap coil, and a fault that an ordinary person can clear.

Ask what the operator is expected to do when the strap jams, and ask it before you buy. If the answer needs a technician, the machine will sit idle the first time it happens.

Prices are ex works from Faridabad with GST and freight separate. Narela is a straightforward road move from us, and the machine travels assembled.

Questions from buyers in Narela Industrial Area

Our garment bundles arrive creased and slumped.

The strap is holding shape, not load, and it is probably too loose or applied too high on the stack. Lower tension applied around a squared stack does more than a tighter strap.

What machine height should we ask for?

Measure the bench you pack on now and give us that figure. The right height is the one that lets the bundle slide across rather than be lifted.

Our welds are weak in the afternoon only.

That usually means the point is shared with something that starts under load. Ask your electrician for a dedicated point at the bench.

The strap jams and we lose an hour.

Ask us to show your own operator how to clear it at handover. It is a two-minute job once somebody has seen it done.

We moved here last year. Should we change our packing?

It is worth an hour of somebody's time. Most relocated units rebuilt production and kept a packing layout designed for a floor they no longer occupy.

Tell us what you pack in Narela Industrial Area

Send your carton size, load weight or line speed and we will tell you which machine fits — including the times when the cheaper machine is the right answer. Prices are ex works from our Faridabad works; GST and freight are quoted separately against your delivery address.